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Best Practices for Sizing Solar Panels in Off-Grid Charging?

April 5, 2026

Quick Answer

To size solar panels for off-grid charging, determine the daily DC load, consider the solar irradiance of the location, and calculate the required panel size using the PVWatts calculator or a similar tool.

Calculating Daily DC Load

To size solar panels for an electric vehicle (EV) DC fast charger in an off-grid setup, start by determining the daily DC load. For a typical 50 kW DC fast charger, the daily DC load can range from 200-400 Ah, depending on the charging requirements and the vehicle’s battery capacity. A 250 Ah daily DC load is a reasonable estimate for a single charger.

Selecting Solar Panels

Next, consider the solar irradiance of the location, which varies depending on the latitude and climate. A location with high solar irradiance, such as the southwestern United States, can receive up to 7 hours of peak sun per day. To calculate the required panel size, use the PVWatts calculator or a similar tool, which takes into account the solar irradiance, panel efficiency, and system losses. For a 250 Ah daily DC load, a 5 kW solar array with 20-25 high-efficiency panels (300-375 W each) can provide a reliable off-grid charging system.

Panel Placement and Tracking

To maximize energy production, consider installing solar panels on a south-facing slope with a tilt angle of 30-40 degrees. A solar tracking system can also increase energy production by up to 45% compared to a fixed array. However, the additional cost and complexity of a tracking system may not be justified for a small off-grid system. A fixed array with a slight tilt angle can still provide a high return on investment and reliable off-grid charging.

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